Best Quality Rapeseed/Sunflower Seed/Cotton Seed Cooking Oil Refinery Machine
|Min. Order (Sets)||FOB Price|
|1+||US $20,000-810,000 / Set|
1.Edible / Vegetable oil refining is a step by step process. Refining of oil removes phospholipids, pigments, off-flavor, free fatty acids, and other impurities. The entire oil refining plant process comprises Degumming / Neutralization, Bleaching, Deoderization, and Winterization(Optional).
2.This system is batch type refining, it's the concentration of the big scale oil refining line, the capacity could be 1~10Ton per day.It could refine more than one kind of crude oil , such as salad oil, high cooking oil, first grade oil and second grade oil, also it could refine animal oil, such as the lard oil, fish oil. it's the idea choice of Medium and small scale oil mill plant.
Oil refining machine working process
(1)Pump crude oil into refining tank and heat with conduction oil, and the temperature will reach about 70°C-80°C after one hour.
Add acid or alkali to separate according to the acid value. After one hour's processing and 4-6hours deposit, then convey soap stock to storage tank.
(2)Pump refined oil into decoloring tank. When it is up to 90-110°C after one hour's heating, add clay into tank for 20min's processing. Then separate clay and oil with filter.
(3)Put discolored oil into deodorization tank with vacuum pump. Heat and process with steam for odor removal. After filtering, you will get final oil product.
Functions of oil refining machine main parts
(1) Refining section: used to P-acid de-gumming, alkali refining de-acid and water rinsing.
(2) Decoloring section: used to remove off pigments, bleaching oils and grease dehydrate.
(3) Deodorizing section: to remove off the odor components in oil.
(4) Dewax: used to remove off the wax in the oil, in order to get the high quality oil.
(5) Heat-transfer oil stove: supply each device production needing heat energy, temperature reach above 280°C.
(6) Steam generator: produce the needing steam for de-odoring and distillation.
(7) Vacuum pump: supply needing vacuum for dehydrate, de-color, de-odor. Vacuum degree can reach above 755mm Hg.
(8) Press filter: filter clay, filter out clear oil.
(9) Air compressor: blow dry bleached clay, blow empty the leftover oil in the press filter.
Technical Parameters of Oil Refining Machine
|Type||oil refinery equipment|
|Crude oil||Sunflower oil, sesame oil, cotton seed oil, peanut oil, rice bran oil, palm oil, coconut oil, soybean oil, rapeseed oil, mustard seed oil, etc.|
|Grade||First grade oil, it is the salad oil . |
Second oil, it is senior cooking oil.
|Description||Main flow chat :|
1. Crude oil
4. Decolorize / bleaching a
6. Dewaxing /cool
7. Refined oil
|Package||40ft container * 4 Pcs or 5Pcs|
|Material||Stainless steel and carbon steel|
Neutralizing Section for cooking oil refinery
There is 2 methods according to adding different quantity alikali and different oil temperature.
One is weak alkali(10-16 Be) and high oil temperature (75 degrees), who is only used for weak colour and low acidity; The other is low temperature(20 degrees orso ) and density alkali(20 Be orso), whose is used more.
Low temperature(20 degrees orso ) and density alkali(20 Be orso)
Adjust the tempetature of oil to 20-30degrees, then put alkali water of 20-30 Be into oil within 5-10 mins, mixing and rise temperate for 20- 60 mins. When the temperature of oil rise to 60 degrees orso, to stop adding heats and immobility for 6-8 hrs to out of the soap particle.
Weak alkali(10-16 Be) and high oil temperature (75 degrees) (Omission)
Washing by water for cooking oil refinery
After be out of the soap paticle from the under of refiner, then continustly adding the heats to 90degrees, then add some hot water to washing the oil, note the temperature of water is higher for 5-10degrees than oil temperature. Then mixing them for 5 mins, then immobility for 4 hrs, put off the soap water, so for 2-3 times which is confirmed as the oil quality.
Oil washed is added heat to 105 degrees orso, to mix then dehydrate for 1 hour, also directly is pumped into decolorizer vessel for dry for 30 mins in the vacuum condition.
Decolorizer Section for cooking oil refinery
Pump the oil netralized into decolorizer vessel, samely mixing to rise its temperature to 90 degrees, then mixing for 30 mins, to reduce water to 0.1%, then put a little clay (decoloring media) 2-4 % of total oil, mixing for 30 mins, to reduce the temperature to 70 degrees, then filte the clay with oil filter, to get the oil decolorized.
Deodorizer Section for cooking oil refinery
Pump the oil decolorized into deodorizer vessel in 755mmHg of vacuum, 240 degrees -260degrees, to distillate for 4hrs wit steams. Then turn off the steams to open the cooler to reduce the temperature to 40-80 degrees, and then check a little oil, if ok to pack it.
De-waxing Section for cooking oil refinery
The standard Bleached Oil enters into the Crystallizing Tanks after heat exchange and cooling. The oil crystallizes and the crystal grows at design temperature. Crystallization speed should be slow and even and the oil should be agitated at the same time. The crystallized oil is sent to the Filter by screw pump to remove wax. Wax is sent to the Wax Tank and then sent to the Wax Storage Tank. Adopt Refrigerating Machine for refrigeration.
This technology adopts mechanical method to dewaxing from the sunflower oil. It is easily operating and the technology is mastered easily, small occupy area, also its cost is lower; But its operating time is longer is the disadvantage.
In order to find the suitable models and design the most suitable production line for you,pls kindly inform us the following information:
1.Which seed oil you want to press (for example: peanut oil .palm oil.rice oil, ect.)
2.What's the production capacity you want?How many tons per hour?
Welcome to contact with me !